TWI Structural Module. MAG (Flux Cored) - 94h

The Welding Institute


Theoretical Hours

14h

Languages

English

DESCRIPTION

This TWI Structural Module for MAG (Flux Cored) Process, which TWI developed begins withunderstanding of the MAG (Flux Cored) welding process and the necessary materials and endswith workplace safety. The course was designed inclusively and reflects the experience gainedfrom developing TWI training materials. The practical exercises begin with welding bead-on-plate runs and progress step by step to structural fillet welds and butt welds up to the PE and PDpositions. This curriculum provides comprehensive theoretical and practical instruction for theMAG (Flux Cored) welding processes on carbon steel materials.

Target

The TWI Structural Module is intended to improve both theoretical knowledge and practical skills required for welding excellence. The module highlights the importance of welding safety by utilizing augmented reality (AR) technology, which allows participants to acquire animmersive experience while enhancing their psychomotor abilities. It also covers important topics such as documentation understanding, industry standard compliance, and workpiece preparation. Individuals will also learn about correct parameter input and how to assess the quality of welded joints using visual inspection techniques.

Format

The course can be viewed completely in the simulator including theoretical, assessment andpractical modules.

Welding process:

Content

Module 1: TWI Structural Module. MAG (Flux Cored)

Welding Safety

Welding Terms and Definitions

Welding Imperfections

Welding Symbols

Destructive Testing

Quiz Safety in Welding

Quiz Welding Terminologies

Quiz Welding Symbol

Quiz MAG (Flux Cored) Process

Quiz Typical MAG (Flux Cored) Welding Imperfections

End Course Assessment for MAG (Flux Cored) Process

Unit 1 Theory: Bead on Plate Work Instruction

Unit 2 Practical: MAG (Flux Cored) – Bead on Plate

Unit 3 Theory: Fillet Weld in PA Position - Work Instruction

Unit 4 Practical: MAG (Flux Cored)– Fillet Weld in PA Position + WPS

Unit 5 Theory: Fillet Weld in PB Position - Work Instruction

Unit 6 Practical: MAG (Flux Cored)– Fillet Weld in PB Position +WPS

Unit 7 Theory: Fillet Weld in PF Position - Work Instruction

Unit 8 Practical: MAG (Flux Cored)– Fillet Weld in PF Position + WPS

Unit 9 Theory: Fillet Weld in PD Position - Work Instruction

Unit 10 Practical: MAG (Flux Cored)– Fillet Weld in PD Position + WPS

Unit 11 Theory: Butt Weld in PA Position - Work Instruction

Unit 12 Practical: MAG (Flux Cored)– Butt Weld in PA Position + WPS

Unit 13 Theory: Butt Weld in PC Position - Work Instruction

Unit 14 Practical: MAG (Flux Cored) – Butt Weld in PC Position + WPS

Unit 15 Theory: Butt Weld in PF Position - Work Instruction

Unit 16 Practical: MAG (Flux Cored)– Butt Weld in PF Position + WPS

Unit 17 Theory: Butt Weld in PE Position - Work Instruction

Unit 18 Practical: MAG (Flux Cored)– Butt Weld in PE Position + WPS