{"id":20613,"date":"2025-09-03T10:37:10","date_gmt":"2025-09-03T08:37:10","guid":{"rendered":"https:\/\/seaberyat.com\/?p=20613"},"modified":"2025-10-01T11:38:52","modified_gmt":"2025-10-01T09:38:52","slug":"welders-digital-twins","status":"publish","type":"post","link":"https:\/\/seaberyat.com\/en\/welders-digital-twins\/","title":{"rendered":"The Welder&#8217;s Digital Twin: digitizing the real production experience with Seabery Welding PRO"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span class=\"NormalTextRun SCXW90148374 BCX8\"><span class=\"TextRun SCXW192295126 BCX8\" lang=\"EN-US\" xml:lang=\"EN-US\" data-contrast=\"auto\"><span class=\"NormalTextRun SCXW192295126 BCX8\">Industry 4.0 is moving towards a more efficient, connected and personalized production model. In this scenario, technologies such as <strong>digital twins <\/strong>not only transform machines or processes, but also <strong>people<\/strong>. The digitization of the operator and processes, especially in professions as technical as welding, opens a new dimension of analysis, training and quality control.<\/span><\/span><\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span class=\"NormalTextRun SCXW90148374 BCX8\"><span class=\"TextRun SCXW192295126 BCX8\" lang=\"EN-US\" xml:lang=\"EN-US\" data-contrast=\"auto\"><span class=\"NormalTextRun SCXW192295126 BCX8\">At Seabery, we have put this vision into practice with <strong>Seabery Welding PRO, the first program capable of creating a digital twin of the welder<\/strong>, adapted not to a standard or generic environment, but to the <strong>real workpieces that each company needs to weld<\/strong>, respecting every technical detail of its procedures (WPS).<\/span><\/span><\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2><span style=\"color: #ff6b00;\"><span class=\"NormalTextRun SCXW238751710 BCX8\" data-ccp-parastyle=\"heading 2\"><strong>Beyond the simulator: digitization of real practice<\/strong><\/span><\/span><\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;20666&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221; style=&#8221;vc_box_rounded&#8221; css=&#8221;&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span lang=\"EN-US\">What sets <span style=\"color: #ff6b00;\"><a style=\"color: #ff6b00;\" href=\"https:\/\/seaberyat.com\/en\/industrial-services-soldamatic\/\"><strong>Seabery Welding PRO<\/strong><\/a><\/span><strong>\u00a0<\/strong>apart is its ability to fully customize the simulation experience according to the real needs of the industrial customer. Starting from the actual metal workpiece, the Seabery team <strong>digitizes and parameterizes <\/strong>it so that it can be trained on the simulator with full fidelity, including:<\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<ul>\n<li><span style=\"color: #002550;\">Type and geometry of the workpiece.<\/span><\/li>\n<li><span style=\"color: #002550;\">Welding position.<\/span><\/li>\n<li><span style=\"color: #002550;\">Base material and consumables.<\/span><\/li>\n<li><span style=\"color: #002550;\">Technical parameters defined in the WPS (amperage, speed, angles, etc.).<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span lang=\"EN-US\">The result is an <strong>accurate virtual version <\/strong>of a critical in-plant welding operation, integrated within a safe, repeatable and measurable environment. This digitization allows operators to practice exactly what they need to do in production, without consuming material or compromising the quality of the final workpiece.<\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2><span style=\"color: #ff6b00;\"><span class=\"NormalTextRun SCXW238751710 BCX8\" data-ccp-parastyle=\"heading 2\"><strong>A complete digital twin: operator + process + workpiece<\/strong><\/span><\/span><\/h2>\n<p>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span lang=\"EN-US\">Thanks to Welding PRO, a digital ecosystem is generated that links three key elements:<\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<ol>\n<li><span style=\"color: #002550;\"><strong>The welder <\/strong>&#8211; whose movements, angles, speed and technique are recorded in real time to create his digital profile.<\/span><\/li>\n<li><span style=\"color: #002550;\"><strong>The WPS <\/strong>&#8211; digitized and integrated within the simulator, ensuring that every parameter is aligned with production standards.<\/span><\/li>\n<li><span style=\"color: #002550;\"><strong>The actual workpiece <\/strong>&#8211; scanned and recreated in augmented reality so that training has a direct and useful impact on the working environment.<\/span><\/li>\n<\/ol>\n<p>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\">This allows <strong>full traceability of the simulated welding process<\/strong>, with objective data on each operator&#8217;s performance under specific, real-world conditions.<\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2><span style=\"color: #ff6b00;\"><span class=\"NormalTextRun SCXW238751710 BCX8\" data-ccp-parastyle=\"heading 2\"><strong>Real application cases<\/strong><\/span><\/span><\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span lang=\"EN-US\">Companies in sectors such as <strong>automotive, energy, defense, shipbuilding, rail and aerospace <\/strong>are already applying this technology to:<\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<\/p>\n<ul>\n<li><span style=\"color: #002550;\">Digitize critical welding procedures.<\/span><\/li>\n<li><span style=\"color: #002550;\">Train welders before delicate interventions.<\/span><\/li>\n<li><span style=\"color: #002550;\">Approve technical personnel based on measurable data.<\/span><\/li>\n<li><span style=\"color: #002550;\">Improve the quality and traceability of their operations.<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_video link=&#8221;https:\/\/youtu.be\/rX9KRjkcX7s&#8221; align=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2><span style=\"color: #ff6b00;\"><span class=\"NormalTextRun SCXW238751710 BCX8\" data-ccp-parastyle=\"heading 2\"><strong>From workshop to data, and from data to improvement<\/strong><\/span><\/span><\/h2>\n<p>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><span lang=\"EN-US\">With <strong>Welding PRO<\/strong>, <span style=\"color: #ff6b00;\"><a style=\"color: #ff6b00;\" href=\"https:\/\/seaberyat.com\/en\/\">Seabery<\/a><\/span> has gone a step further in the digitization of welding: it is not just about training, but about <strong>digitally replicating the real context of the work<\/strong>, including the workpiece, the procedure and the operator&#8217;s execution. It is a solution that connects the physical world of the production line with the digital world of data, efficiency and continuous improvement.<\/span><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><strong>Welding PRO increases effective practice time <\/strong>through <strong>advanced simulation<\/strong>, <strong>accelerating <\/strong>welder <strong>learning <\/strong>by up to 33% with no preparation or clean-up required. In addition, it <strong>reduces <\/strong>quality issues, <strong>guarantees <\/strong>delivery <strong>times <\/strong>and offers a completely <strong>safe <\/strong>and risk-free training environment.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; gap=&#8221;30&#8243; content_placement=&#8221;top&#8221; css=&#8221;.vc_custom_1756883676565{padding-top: 0px !important;padding-right: 20vw !important;padding-bottom: 30px !important;padding-left: 20vw !important;}&#8221;][vc_column width=&#8221;1\/5&#8243;][vc_single_image image=&#8221;1470&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #002550;\">Welders reach proficiency up to 33% faster<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/5&#8243;][vc_single_image image=&#8221;1472&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #002550;\">Reduce quality issues and guarantee delivery time<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/5&#8243; css=&#8221;.vc_custom_1658488298656{margin-top: 48px !important;padding-top: 24px !important;padding-bottom: 0px !important;background-color: rgba(25,174,81,0.21) !important;*background-color: rgb(25,174,81) !important;border-radius: 20px !important;}&#8221;][vc_single_image image=&#8221;1466&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;.vc_custom_1655710166721{margin: 0px !important;padding: 0px !important;}&#8221;][vc_column_text css=&#8221;.vc_custom_1655710211978{margin-top: 12px !important;margin-right: 0px !important;margin-bottom: 12px !important;margin-left: 0px !important;padding-top: 0px !important;padding-right: 0px !important;padding-bottom: 0px !important;padding-left: 0px !important;}&#8221;]<\/p>\n<p style=\"text-align: center; font-family: Space Grotesk, sans-serif;\"><strong><span style=\"color: #139317;\">GREEN<br \/>\nTECHNOLOGY<\/span><\/strong>[\/vc_column_text][vc_btn title=&#8221;See more&#8221; style=&#8221;outline-custom&#8221; outline_custom_color=&#8221;#19ae51&#8243; outline_custom_hover_background=&#8221;#19ae51&#8243; outline_custom_hover_text=&#8221;#ffffff&#8221; size=&#8221;sm&#8221; align=&#8221;center&#8221; link=&#8221;url:https%3A%2F%2Fseaberyat.com%2Fen%2Fmission-purpose-and-vision%2F%23green-tech|title:GREEN%20TECH&#8221;][\/vc_column][vc_column width=&#8221;1\/5&#8243;][vc_single_image image=&#8221;1468&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #002550;\">Reduce raw material, energy, and consumables usage up to 68%<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/5&#8243;][vc_single_image image=&#8221;1474&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: center;\"><span style=\"color: #002550;\">Safe &amp; Risk free<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<span style=\"color: #002550;\"><strong>Do you want to transform your procedures into intelligent simulations and measure the performance of your welders in real conditions?<\/strong><\/span>[\/vc_column_text][vc_column_text css=&#8221;&#8221;][\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text css=&#8221;&#8221;]Industry 4.0 is moving towards a more efficient, connected and personalized production model. In this scenario, technologies such as digital twins not only transform machines or processes, but also people. The digitization of the operator and processes, especially in professions as technical as welding, opens a new dimension of analysis, training and quality control.[\/vc_column_text][vc_column_text&hellip;<\/p>\n","protected":false},"author":3,"featured_media":20686,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[259],"tags":[],"class_list":["post-20613","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-welding-culture","category-259","description-off"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>The Welder&#039;s Digital Twin: digitizing the real production experience with Seabery Welding PRO | Seabery<\/title>\n<meta name=\"description\" content=\"Industry 4.0 is moving towards a more efficient, connected and personalized production model. 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